Altaf Khan (189 views)

·        Understanding the Shipbuilding scope of work and special contract requirements.
·        Ensuring adherence to the mutually agreed Inspection Test Plan, Drawings, and applicable Rules.
·        Conducting daily meetings with the QC team for monitoring and completion of assigned tasks.
·        Preparing Daily, Weekly, and Monthly QC activities progress reports.
·        Issuance of Observation and Non-CompliancernReports, following up for corrective action & closure.
·        Preparation/Modification of QC Procedures to meet the standard requirements.
·        Review of WPS, PQR test results for shipbuilding (various) material, as per Rule/Class requirement.
·        Understanding/resolving Class SurveyorrnTechnical queries on time.
·        Continuous improvement through training, development, and team motivation.
·        Training production technicians to avoid daily recurring QC issues through One Point Lesson.
·        Record keeping of NCR Logs, Class Surveyorrncomments logs maintained in the file.
·        Introducing QC Inspection Tools for capacity building, calibration, and maintenance of Non-Ops tools.

 ACHIEVEMENTSrnIN SHIPYARD & ENGG.WORKS LTD, KARACHI

·      Undertaken 48x PQR Qualification tests for shipbuilding material i.e. DH36, Normal Strength, CuNiFe, Aluminum, SS, and cast materials. Rewarded by Top Management with incentive.
·        Destructive Testing/Verification for shipbuilding materials with Class Surveyor as per Class Rules.
·        Implemented One Point Lesson Technique in order to control repetitive Quality Issues.
·        Highlighted non-standard practices to management and suggested applicable solutions for pickling/galvanizing 

·        Understanding Project Scope of Work and Project Timeline for planning and monitoring.

·        Preparing daily, weekly, and monthly progress monitoring reports.

·        Preparing fabrication drawings with details for smooth production.

·        Preparing structural members and plate connections cutting plan along with the bill of material.

·        Inspection of mock-up assembly of structures.

·        Arranging customer meetings for technical queries and special requirements.

·        Preparing procedures for process i.e. Dish End Manufacturing, Heat Treatment, Sand Blasting, Painting.

·        Ensuring standards compliance as per Inspection Test Plan.

·        Arranging customer inspection as agreed in Inspection Test Plan.

·        Suggestion/selection of QC Inspection Tools for Improving Quality and Customer Satisfaction.

·        Responding to technical queries from customers with reference to standards/codes.   

 LIST OF PROJECTS 

·        Achieved on-time completion of following projects while performing duties as Lead Project Engineer.

1-   Engro Polymer & Chemicals Plant Expansionrn(Port Qasim, Karachi)              

Project Duration: Jan 2020 to Jul-2021

Scope: Fabrication of (Bolted) Steel Structurern(18000+Tons), Repair of Imported Old Structure(40 Tons), Piping Fabrication and Installation (2400 Dia. Inch) at Plant, Fabrication/Repair of03x Heat Exchangers of different capacities.

2-   ACT Polyols (Nooriabad, Karachi).

Project Duration: Jun 2019 to Mar-2021

Scope: Complete Fabrication/Installation of Sorbitol & Glucose Plant, steel structure, plant piping, and complete equipment i.e. 01xHydrogen Generator, 03x Hydrogen Reactors, Glucose, and  Sorbitol Plant Machinery.

3-   PSO Terminal-1, Keamari, Karachi.

Project Duration: Janrn2021 to Mar-2021

Scope: Repair and installation of damaged piping of Petrol Terminal from Port Jetty to Terminal approx.25 KM.

4-   02x Incinerator (Capacity: 50 KG/Hr.) manufacturing for PNS Shifa Hospital.

5-   Vertical Shell Tube Heat Exchanger manufacturing for Engro Polymer & Chemicals.

6-   Repairing of 03x shell tube type heat exchangers (TT-306, TT-307, and CN-2F) for Engro Polymer & Chemicals).

·        Understanding Scope of Work, Deviation Reports, special Requirements, and Drawings.

·        Following the “Master Production Schedule” and preparing a production plan to meet the required production by utilizing available resources.

·        Maintaining an updated record of material shortages with the expected time of arrival.

·        Participating in Daily Production Meetings withrnPlanning, Fabrication, and QC teams to meet requirements.

·        Prioritizing Units completion other than Master Production Schedule.

·        Responding to customer complaints, and suggesting preventive actions to control issues.

·        Conducting Vendor Sample Evaluation test to check the feasibility of assembly.

·        Preparing daily, weekly, and monthly ProductionrnMonitoring/Performance Reports along with Downtime Reports. Assisting management with preventive actions required to meet the deadlines.

·        Repairing of HVAC Systems as per provided work order sheets.

·        Application of Lean Manufacturing and KaizenrnTechniques for continuous improvements.

·        Ensuring the safety of equipment, property, and manpower and informing the safety officer in case of any findings.

·        Assembly of electrical control boxes i.e. DOLrnStarters, Star Delta Connections for Chillers, AHU, and Package Units.

ACHIEVEMENTS IN ALZAMIL AIR CONDITIONERS

·        Reduced wire scrap by 20% while using small length wires for smaller product group units.

·        Reduced recurring design-related issues through cooperation with the design office.

·        Highlighted/reduced major recurring reworks and their impact on production efficiency.

·        Improved teamwork culture through counseling, and motivation resulting in productivity improvement of 25%.

·        Manufactured multiple products in assembly lines by avoiding the culture of one product type production.